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Ramen Stick Noodle Production Line
We provide stick ramen noodle production lines with product output capacities ranging from 2 to 8 tons per 8 hours. We show case here as an example the line of output capacity of 5 tons per 8 hours.The technology of stick noodle machinery has been mature, steady and easy to control. The coming out product is wonderful and No.1 in China, the match of equipment, automation control, life span of the machines is outstanding.
This stick noodle line of the noodle machinery is highly automatic, the temperature of drying room, humidity can be automatically controlled, many of the index has reach the save power and environment protect standard, the human factor is less, craft work is logical, the quality and shelf life of coming out noodle is much better than other machines in China. Our company got the best technicians and processing equipment, our ramen machines is outstanding, assemble accuracy is high, machine life length is long, running accident rate is low, second investment on machines is zero.
Stick Noodle Production Line
Stick Noodle Production Line - Drying Chamber
Stick Noodle Production Line - Products
General Description of the Noodle Machinery
1. production capacity: 5t/8h
2. No. of worker: about 10 persons
3. workshop area: 150x60 feet(single floor)
4. Total Power: 100kw, 380V/50Hz
Introduction to the stick noodle production line
1. Full automatic wind power feeder of the stick noodle processing line
The worker put in the flour, wind power blow them into mixer, this device not only save labor, but also keep the sanitation, it also can be made that conveyer from flour storage room to machine room.
2. Super powerful mixer for the noodle / ramen line
There are 2 mixers running alternately in this line, while one is feeding the flour timely, another will mix flour. It will let the dough go to next program continuously. The mixer has a rubbing device, which is two slowly agitating claw of SS material.
The dough come out from the mixer will be low temperature, ripe, keep good quality flour. in prevent from the double shaft high speed hot mixer destroying the gluten and the molecular structure. After mixing, the door will open, the dough will fall onto the dough wakening machine. Specification Rubbing time: around 12m( Max. 350kg/pot).
3. Rolling equipment of the stick noodle processing equipment
It consist of nine pairs of the roller, which is made of nickel molybdenum alloy steel (the same hard with the flour roller) and the driver is easy, logical, and low error rate. It equip with a stepless frequency converter, it runs steady, noiseless, save power. Use hand wheel to adjust the clearance.
4.Automatic hanging-up machine of the stick noodles production line
The length of the noodle can be adjusted, no break on pole, no falling pole, no accident.
5. Drying room of the stick noodles line
Drying is the most important section in this production line, which adopts rope way type with low temperature, humidity keeping and hot wind. In 3 drying rooms, the temperature is different, highest would be around 35 °C and there are fans to keep the steam outlet.This way can keep the noodle deep dry and save power. In the whole drying room, the temperatures of three areas can be adjusted through the wind door and valve. In this line, we have our special technique to keep the certain humidity to prevent from noodle too dry or only dry at the surface, (especially for the thick noodle), this is also an important way to raise the capacity, extend the validity of noodle, the most impressive feature of the noodle made by this SUZIKI ramen line is: sweet smelling, chewy, smooth, leveling shade, no breaking at the bend, no sourness, long validity. The hang noodle is being conveyed, the speed can be controlled by the frequency converter, automatically fall into the cutting machine.
6.Automatic cutting machine of the stick noodle machinery
One of the biggest advantage of this ramen machine is, you don’t need so much operators to control frequently, when the noodle start from coming out from drying room, to being cut to output product, you need only one technicians to control, and the program is automatic control. The cutter is using the no teeth blade, the noodle length is the same, broken percentage is low, whole strip percentage is over 90%, all kinds of length can be cut through changing the component. This line showing not consist of the chip collecting and convey device.
7.Automatic noodle chips collect system (optional unti for the stick noodle line)
The chips caused by the cutting machine, will be grinded by smash machine, and blew to the tiny smashing machine, finally go into the regeneration storehouse, and rational get into the feeder, blew to the mixer with the new flour. In China, we are the only company having this technique to retrieve the chips. This type of chip collect system is sanitary, all of the chips are running in pipe. Dislike the soaking craftworks, this way would not smelly, Keeping the noodle quality and lower the cost.
8.HWJ-400 horizontal type auto packaging machine for the stick noodle machines line
It consists of automatic weighing machine, automatic feeding machine and automatic packing machine, becoming the full automatic packaging machine in the true sense. It is suitable for the vermicelli factory to pack products with compound bag. It has merits of reasonable structure, high automaticity and simplicity operating. The daily output may reach 3 to 5 tons (may be different depending on the weight of the package). It has received the consistent high praise in the long-term use of user community. In raw material selection, mainly use steel structure and stainless steel material in the contact part with food.
Main electric for the noodle line:
Main electric switch Japan Fuji
Motor Taiwan
PLC Mitsubishi
Weighing meter Long Xin, henzhen
Weigh sensor Tediya-Hentley electron , Beijing
Switching power supply Weiming, Shanghai
Air operated cylinder Taiwan
printer Star of zhonglu, Jinan
Temperature control meter Japan ohm dragon
Electro-optical switch Japan ohm dragon
Fund switch Japan ohm dragon
Thermo-element Asia flies,Hangzhou
Dimension(LxWxH):
1) weighing machine: 1780×750×1200(mm)
2) elevator: 2010×620×1400(mm)
3) packing machine: 2250×820×1260(mm)
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Main equipment list of stick
noodle production line of the noodle machinery
Item No. Description Dimension(mm) (LxWxH) Q’ty Power
(kw)
1 Auto flour feeder 2000x3000x1800 6
1-1 Vortex blower 1 set
1-2 6L wind close device 1 set
1-3 5L wind close device 1 set
1-4 Flour tank（Volume：250kg） 1 set
1-5 Spiral conveyor 1 set
1-6 Needle swing reducer 4 sets
1-8 Stainless steel pipe & glass mirrors(1mm) 1 set
1-9 Cloth bag dust remover（Cloth bag filter） 1 set
2 Mixer 2000x1500x2700 15
2-1 Needle swing reducer 2 units
2-2 SS 304 mixing pan(250kg/batch） 2 units
2-3 SS 304 mixing claw 4pcs
2-4 Nylon double-door 4pcs
2-5 Timing agitator & flour auto-feeder 2pcs
2-6 Transmission device，Chakroun(SS) 2 set
3 Level conveyor 3000x600x500 0.75
3-1 Needle swing reducer 1 set
3-2 Conveyor belt 1pc
3-3 Drag roller 1 set
3-4 SS machine cover 1 set
3-5 Machine frame 1 set
4 Slope conveyor 6000x600x2000 0.75
4-1 Turbo wheel & reducer 1 set
4-2 Conveyor belt 1 piece
4-3 SS machine cover 1 set
4-4 Drag roller 1 set
4-5 Machine frame 1 set
5 Flour crusher 2500x1000x2400 2.2
5-1 SS pan 1 set
5-2 SS mixing shaft & mixing vane 1 set
5-3 Needle swing reducer 1 set
6 Compound rolling machine 1500X1000X900 5.5
6-1 Motor 1 set
6-2 Turbo reducer 1 set
6-3 Conveyor belt 1 piece
6-4 Dough roller of Ni-Mo chilled alloy 3 pairs
6-5 Noodle inserting device 1 set
6-6 Transmission device 1 set
7 Continuous roller 4000x1500x900 7.5
7-1 Motor 1 set
7-2 Dough roller of Ni-Mo chilled alloy 6 pairs
7-3 Machine frame 1 set
7-4 Arch 1 set
7-5 Transmission device 1 set
7-6 Slicing knife 1 piece
7-7 Gear chain variable speed device 1 set
7-8 Angle controller 1 set
7-9 Permanent magnet 1 set
8 Automatic Hanging-up machine 1000x900x1500 0.55
8-1 Noodle rod box 1 set
8-2 Transmission conveyor device 1 set
8-3 Conveyor belt 1 piece
8-4 Clutch 1 piece
9 Mechanical auto Hanging-rod machine 900x800x600 0.55
9-1 Machine frame 1 set
9-2 Transmission device 1 set
10 Transitional device 35000x12000x3500 5.5
10-1 Motor 1 set
10-2 Needle swing reducer 1 set
10-3 Steel wire rope 370m
10-4 Big rotating pan，Vertical shaft 1 set
10-5 Big worm wheel，Worm rod，Transmission shaft 1 set
10-6 Oil receiving pan，Support frame 1 set
10-7 Tripod，Large beam 1 set
10-8 Stick noodle hanger 1 set
10-9 Noodle hanging rod（SS） 1 set
10-10 Saddle 1 set
10-11 Structural parts rail required angle & column 1 set
11 Auto-off the shelf machine 600x800x2200 0.55
11-1 Transmission device 1 set
11-2 Machine frame 1 set
12 Truncation system 2000x900x1500 3
12-1 Single-slicer cutter（include control system） 1 set
12-2 Rod device 1 set
13 Integer cutting machine 900x400x600 0.55
14 Fans in the workshop
21
15 Heat exchanger
16 Fans
17 Brine system 1500x2000 3
17-1 Big brine tank (SS304)
Below is same . 1 set
17-2 Automated rationing cylinder 1 set
17-3 SS water pump 2 sets
17-4 SS agitator 1 set
17-5 SS pipe & valve 1 set
18 Electrical control cabinet of the noodle machinery Siemens 5 sets
19 Crushing system 25
19-1 Coarse crusher 1 set
19-2 Fine crusher 1 set
19-3 Material Storage tank 1 set
19-4 Cloth bag dust remover(Cloth bag filter) 1 set
19-5 Chakroun 2 sets
19-6 Wind closing device 3 sets
19-7 Vortex blower ; 2 sets
19-8 Delivery pipeline 1 set
Note:
1. Construction project, blast pipe, humidity-discharging pipe, dividing-plate for drying-room, hanging-frame place and noodle-sliding tray much be provided by buyer. And the charge of above items are for buyer’s account .we provide relevant chart and technology decription of the noodle machinery. The layout of hot-air and moisture-removing duct provided out by the supplier within 15 days after the contract enters into force.
2. Buyer must connect steam-pipe and power to the designated spot according to our layout of the noodle machinery. the total valve for steam and power if for buyer’s account. But steam-pipe and connection and electronic wire in the production line are for seller’s account.
3. Packing for the above units: 4 pcs.40 feet standard container, total weight 43T.
Main instruments of laboratory of the stick noodle line
Item No. Instrument name Model
1 Acidometer PHS-25
2 Composite electrode E-201
3 Table balance JYT-2
4 Electronic balance g
5 Analytical balance(feeling measures 0.0001g)
6 Electric-heating distilled water device YN.ZD
7 Pure work table SA-960-2
8 Hot blast drying oven 202-2
9 Limitless high speed electrically operated mixer
10 spectrophotometer 721
11 Muffle furnace KSW-4D-11
12 Temperature adjustment electric stove
13 Noodle crusher
14 The acid and alkali burets
15 Drying device of the noodle machinery
16 Pan pliers
17 Gluten test machine
18 Electrically operated centrifuge(3000r/min)
19 Constant temperature oscillator(Frequency 140r/min)
20 Iron stand set
21 Aibedo meter
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