Colandering Method: Cornstarch / Mung Bean Starch Vermicelli Production Line
Traditionally mung bean is the best raw material to make highly transparent Asian vermicelli glass noodles. Vermicelli made by this processing line is meant to be cooking for 5 minutes before serving.
1. Product output
1) Product: Bean vermicelli, the diameter is ø0.7-0.8, and the size of the vermicelli bundle is:
200×160×50mm or following costumer's specification.
This production line can use 100% mung bean starch, or about 60% mung bean starch and 40% corn starch, adjustable according to costumer's requirement.
2) Yield: 4~5 tons per shift (10 hours)
2. Production process
Raw Material → Screw Conveying → Horizontal Double Screw Feeder → Horizontal Double Screw
Vacuum Feeder → Vermicelli Forming via Vibrating Colandering → Continuous Vermicelli Cooking
Pot → Primary Cooling Conveyor → Secondary Cooling Conveyor → Fixed Length Cutting Machine
→ Horizontal Conveyor →Rotary Separation Machine →Longitudinal Conveyor →Rod Placement
→Placement Of Vermicelli In Trays →Cold Dolly →Freezer →Defrost →Vertical Elevator
→Pneumatic Vermicelli Washing Machine →Water Filter Conveyor →Turnover Dolly → Measuring
Platform → Dryer → Automatic Detachment Of Vermicelli From Trays → Accumulative Product
Conveyor → Reweighing And Packaging → Warehouse
3. Equipment Inventory List
Equipment Inventory List
Extrusion Method: Cornstarch / Mung Bean Starch Instant Vermicelli Production Line
Instant vermicelli made by this processing line is ready to serve by soaking the vermicelli block in hot water for 5 minutes.
The product instant vermicelli produced by this line is ready to serve by soaking in hot water at 85 ~ 100 °C for 5 minutes. Cornstarch, Mung Bean Starch or the mixture of both the ingredients and be used as input material. The process is a continuous and optional manual or automatic vermicelli the placement in drying trays and vermicelli block shaping.
Cornstarch / Mung Bean Starch Instant Vermicelli Production Process Flowsheet
Raw Materials And Auxiliary Materials → Screw Feeder → Quantitative Water Filling Tank → Slurry Mixing → Slurry Conveying Pipeline Via Screw Pump → Slurry Storage And Mixing Tank → Slurry Supply Pipeline System → Vermicelli Extruder → Continuous Aging Machine → Fixed-Length Cutting Machine → Shelf → Freezer Trolley → Freezer → Vermicelli Thawing → Lifting Trolley → Vertical Lift → Pneumatic Vermicelli Washing Machine → Water Filtering Conveyor → Turnover Trolley → Measuring And Placing Into Vermicelli Trays → Dryer → Inspection → Strapping → Packaging → Storage
Cornstarch / Mung bean vermicelli Production Line - Main production equipment configuration
The mung bean vermicelli making system
1. Cornstarch / Mung Bean Vermicelli Machine - Crew feeder 1 set
All SUS304 stainless steel manufacturing, power 1.5KW.
2. Cornstarch / Mung Bean Vermicelli Machine - automatic water quantitative system 1 set
All SUS304 stainless steel, equipped with automatic quantitative water filling system.
3. Cornstarch / Mung Bean Vermicelli Machine - Pulp tank system 1 set
The mixer is made of SUS304 sheet with a wall thickness of 2mm. The stirring shaft, stirring rod and cover are made of stainless steel, which can mix 300~350kg starch slurry each time. Single equipment power 7.5kW.
4. Cornstarch / Mung Bean Vermicelli Machine - Screw pump and slurry pipeline 1 set
5. Cornstarch / Mung Bean Vermicelli Machine - Slurry storage and mixing tank 1 set
Made of 2mm U304 plate. Size 450kg. power 4KW.
6. Cornstarch / Mung Bean Vermicelli Machine - extruding machines 4 sets
The contact part and outer casing are U304 materials, the output of a single unit is 150~180kg/h, steam heating, water jacket appearance are stainless steel insulation. The power of a single unit is 15.2kW.
7. Cornstarch / Mung Bean Vermicelli Machine - Slurry supply pipeline system 4 sets
8. Cornstarch / Mung Bean Vermicelli Machine - Vermicelli extrusion working platform 1 set
The frame and pedal are made of stainless steel.
9. Power distribution cabinet of vermicelli extruder and pulp aging machine 1 set
Delta frequency conversion governor is selected, and chint brand is used for other electrical components.
10. Cornstarch / Mung bean vermicelli production line - Continuous aging machine 1 set
Five layers of stainless steel mesh belt conveying structure, total length of about 17 meters, 201 frame, the use of manganese steel C210A chain transmission, chain guide rail, bar, shaft, mesh belt sprocket are stainless steel material. Frequency conversion stepless speed regulating drive, power of 3 KW.
11. Cornstarch / Mung bean vermicelli production line - Cutting off conveyor 1 set
Including 304 stainless steel cutting device, PVC conveyor belt, frequency conversion stepless speed drive N= 2.2KW. All stainless steel material, power 2.2KW.
Cornstarch / Mung bean vermicelli production line - Cooling system
According to the output of 5 tons per shift, we will make 2 connected refrigerated warehouses, each 60㎡. It's frozen for 12 hours at minus 18 degrees, The main equipment is as follows:
Screw unit 60HP(45kw) 1 set
Evaporative cooling 1 set
Air cooler 4 set
Polyester depot 650㎡
swing door 2 set
Control cabinet 1 set
Washing vermicelli system
12. Cornstarch / Mung bean vermicelli production line - Lift 1 trolley
Made of stainless steel.
13. Cornstarch / Mung bean vermicelli production line - Vertical hoist 1 set
Made of stainless steel. power 1.5KW.
14. Cornstarch / Mung bean vermicelli production line - One vermicelli washing machine
All stainless steel, eddy current stirring, 90 seconds automatic positive and negative rotation, all U304 material manufacturing, power N= 7.5KW.
15. Cornstarch / Mung bean vermicelli production line - Vermicelli filter machine
All stainless steel material manufacturing, power 0.75 KW.
16. Cornstarch / Mung bean vermicelli production line - 4 rotating trolleys
17. Cornstarch / Mung bean vermicelli production line - Eight metering platforms
All stainless steel frame, 304-1 steel plate, overall size 1200×800×920
Drying system
18. Dryer power distribution cabinet
One bigger plus seven smaller
Adopt PLC integrated control, all electrical components adopt Chint brand. Inverter is delta brand.
19. Cornstarch / Mung bean vermicelli production line - Vermicelli Dryer 1 set
Second drying temperature zone, 6 layers reciprocating box dryer, second floor blower, the total length of about 37.8 meters, the total installation width of about 3.56 meters, installation height is less than 3.9 meters, workshop ceiling height is more than 3.9 meters.
1) Large air volume hot air fan, single power N= 1.5KW.
2) Steam heating radiator, heat sink for continuous extrusion aluminum sheet.
3) Temperature control, 2+2 groups of steam inlet points are used in high and low temperature areas, which is convenient to control the temperature parameters set in the dryer.
4) At the bottom of the dryer, the air inlet is equipped with foreign body interception net.
5) All the moisture discharge pipes are made of 201-1. According to the location or structure of the plant, they are connected outdoors in a straight row or 90° turn.
6) The surface box is made of 304 material, the thickness of the ring bowl is 0.8, the thickness of the frame is 1, and the hanging lug is 3. The bottom of the vermicelli bowl is equipped with 304-ø0.3 steel mesh. Size of vermicelli bowl: 12-ø115×70.
7) The door material is stainless steel 201-1, double layer insulation, filled with silicate cotton board in the middle, the door is sealed with ω shaped hollow silica gel.
8) The material of dryer frame, front and rear, and middle transmission frame is: square tube 60×40×2.3-201.
The front loading frame adopts square tube 60×40×2.3-201, and side sealing doors made of 201-1 material are installed on both sides.
9) The chain is 1-inch manganese steel chain.
10) Shaft and sprocket are all made of 45#.
11) The inner wall, bottom plate and roof of the dryer are 201-1 materials, and the top panel of the dryer is 201-1.
12) Transmission system adopts frequency conversion stepless speed drive.
13) The chain of the dryer adopts self-lubricating rail, and the rail and the rack are separated to support. The foreign body collection groove is designed below the rail to prevent oil stains and black spots in the pastry.
14) The total power of the dryer N= 47KW.
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